Chassis Rail Rust Plate Repair

Job ID: 40592644

Budget: $750 – $1,500 AUD

The chassis rail on my vehicle has progressed beyond simple surface corrosion—there is severe rust that is already compromising its structural integrity. I want the affected section fully cut out, a correctly-gauged steel plate fabricated, and then welded in to restore strength and safety.

You will need to:
• Inspect and mark the damaged area, ensuring every weakened spot is removed.
• Fabricate a replacement plate that matches the original rail profile and thickness.
• Perform clean, penetrating welds (MIG/TIG accepted) and grind back neatly so the repair blends with the rail.
• Apply rust-inhibiting primer and a protective topcoat once the welding passes inspection.

I’m looking to get this done ASAP; let me know your earliest availability and any questions about access, vehicle prep, or preferred welding method. A brief outline of your previous chassis or frame repairs will help me decide quickly.