AUV Servo Integration

Job ID: 40273166

Budget: $250 – $750 USD

Project Overview

We are developing a small autonomous underwater vehicle (AUV) with a 127 mm outer diameter hull and 115 mm internal diameter tailcone.

We are seeking a mechanical or robotics engineer to design a compact, robust, and easy-to-assemble control surface actuation system for the vehicle’s fins.

The vehicle is designed to operate at depths up to 100 meters, and this depth requirement is a primary design constraint. The tailcone is fully flooded and components must tolerate hydrostatic pressure and long-term marine exposure.

The final system should be mechanically straightforward enough that, in theory, a technically capable high-school student could assemble and service it.


---

Design Objective

Design an internal mechanism that:

Actuates four external control fins

Achieves ±15° deflection

Fits within a 115 mm internal diameter cylindrical tailcone

Operates reliably at 100 m depth (~10 bar hydrostatic pressure)

Functions in a fully flooded marine environment

Minimizes mechanical complexity and precision sensitivity



---

Key Constraints

Outer hull diameter: 127 mm

Inner tailcone diameter: 115 mm

Cylindrical internal geometry

Fully flooded tailcone

Operational depth: 100 meters

Saltwater-compatible materials required



---

Deliverables

1. Recommended actuation architecture with rationale


2. Clear layout concept showing fit within 115 mm ID


3. Structural support and mounting strategy


4. Rough CAD layout or concept model (Fusion / STEP preferred; concept sketch acceptable)



We are seeking a practical, build-ready design — not a theoretical concept.