Required scope: Review the existing machine sequence and process definition, develop the automation architecture, recommend sensors and control hardware, generate a complete bill of materials, define the I/O list and control philosophy, create the control

Phase 1 – Automation Architecture

-Review your sequence
-Select controller platform
-Define I/O list
-Define architecture
-Define communication philosophy

Phase 2 – Hardware Selection

-PLC selection
-PC interface selection
-Stepper driver selection
-Sensor selection
-Power supply sizing
-Pneumatic component review

Phase 3 – Controls Design

-I/O mapping
-Tag list
-State machine
-Interlocks
-Fault matrix

Phase 4 – Programming

-PLC code
-PC interface software
-Modbus configuration
-Motion setup

Phase 5 – Electrical Design

-Panel layout
-Wiring diagrams
-Terminal schedule
-Power distribution

Overview:
A prototype including stepper motors, sensors and limit switches
24VDC. requirement to program, PLC, mapping, make ready to apply industry 4. in the future.
Motor drivers and all components' selections. optimizing selections to meet economic demands.
BOM and easy interface. no HMI, testing environment model.