Class D Amplifier and PSU Design

Job ID: 39870161

Budget: ₹12,500 – ₹37,500 INR

Project: Design & Prototype of Class D Mono Amplifier (600W & 800W) with Matching Power Supply

We are seeking an experienced Electronics Design Engineer to develop two Class D mono amplifier boards (600W & 800W RMS @ 4Ω) along with matching DC power supplies for industrial outdoor audio applications. The design must be efficient, rugged, and futuristic, suitable for continuous operation.

Requirements

Amplifier Boards:

Class D Mono type — 600W RMS & 800W RMS (continuous)

Load: 4Ω, Efficiency ≥90%, THD ≤0.1%, S/N ≥95 dB

Frequency Response: 20Hz–20kHz (±1dB)

Input: 1V RMS adjustable, Balanced/Unbalanced

Protections: Thermal, Short, DC offset, Overcurrent

Indicators: Power, Clip, Fault LEDs

PCB: FR4, min 2-layer (prefer 4-layer) with EMI & thermal optimization

Power Supplies:

For 600W amp → 1200W continuous PSU

For 800W amp → 1600W continuous PSU

Output: ±60V to ±80V adjustable, 230V AC input

Efficiency ≥88%, with OVP, OCP, OTP, SCP protections

EMI/EMC compliant, fan or thermal cooling

Components:

No Chinese components.

Use parts from USA, UK, Germany, Japan, or Taiwan (sourced via DigiKey, Mouser, RS, etc.).

Deliverables:

Schematics, PCB Layouts (Gerber), BOM, and simulation results

4 amplifier prototypes (2×600W + 2×800W)

2 power supply prototypes (1×1200W + 1×1600W)

Test documentation and assembly notes

Timeline: ~6–8 weeks total
Preferred Skills: Experience in Class D amplifier & SMPS design, EMI control, and thermal management.

Apply with prior work samples, proposed IC platform (TI/Infineon/NXP), cost, and timeline.