Automotive Brake Rotor Packaging Design (Corrugated Box, Dieline, 3D Mockup)

Job ID: 40274824

Budget: $250 – $750 USD

Project Title
Industrial Packaging Design for Automotive Brake Rotor (Corrugated Box + Dieline)

Project Description
We are launching a new automotive product under the brand **JEX** and we need a professional **packaging design for a brake rotor box**.

The product is a **Drilled & Slotted Performance Brake Rotor** for the automotive aftermarket.

The packaging must look **industrial, mechanical, and performance-oriented**, similar to professional automotive performance brands.

A **concept sketch will be provided** to guide the visual direction.

This is a **real product packaging that will go into manufacturing**, not just a visual concept.

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BOX TYPE

Heavy-duty corrugated cardboard box.

Style:

Roll End Tuck Top Mailer Box

The box will contain heavy brake rotors, so the design must visually communicate **strength, engineering precision, and durability**.

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PACKAGING SYSTEM (MULTIPLE SIZES)

The packaging must support multiple rotor sizes.

Design three box sizes:

Small Rotor Box
340 × 340 × 80 mm

Medium Rotor Box
380 × 380 × 90 mm

Large Rotor Box
420 × 420 × 100 mm

All boxes must follow the same visual design system.

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CARRY HANDLE

The box must include an **integrated die-cut carry handle on the top panel** so the package can be carried like a toolbox.

The handle must be **reinforced to support the weight of heavy brake rotors**.

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INTERNAL STRUCTURE

Inside the box there should be space for a **cardboard rotor support ring** to prevent the rotor from moving during shipping.

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DESIGN STYLE

Industrial automotive performance style.

The box should visually feel like:

• mechanical equipment
• professional workshop tools
• high-performance automotive parts

Graphic elements may include:

• industrial textures
• warning stripes
• blueprint-style rotor graphics
• mechanical design accents

Primary color

Matte industrial black

Accent color

Performance orange

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FRONT PANEL CONTENT

JEX logo (large)

Product title

PERFORMANCE DRILLED & SLOTTED ROTOR

Tagline

Engineered for Precision Braking

Feature highlights

High Carbon Performance Iron
Precision CNC Machining
Directional Drilled & Slotted Design
Dynamic Balance Control
Anti-Corrosion GEOMET Coating

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TECHNICAL INFORMATION PANEL

Material Grade
High Carbon Performance Iron

Runout
≤ 0.05 mm

Disc Thickness Variation
≤ 0.010 mm

Dynamic Balance
≤ 100 g·cm

Hardness Range
200–230 HB

Surface Protection
GEOMET Anti-Corrosion Coating

Salt Spray Resistance
≥120 hours

Quality Standards

SAE material standard
ISO quality certification
Automotive quality management standard

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BRAND IDENTITY ELEMENTS

Include a USA quality badge with small American flag.

Text

CERTIFIED USA QUALITY & SAFETY
Satisfaction Guaranteed

Website

Brand website text will appear on the box design.

Company location

Dallas, Texas, USA

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INSIDE LID MESSAGE

WELCOME TO PERFORMANCE BRAKING

This rotor was engineered to handle heat, pressure and the demands of real drivers.

Install it right. Drive it hard.

— JEX Performance Engineering

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PRODUCT LABEL AREA

The design must include a blank area for a **product information sticker**.

Suggested label area

100 mm × 70 mm

The label will contain

Part Number
Vehicle Application
Rotor Position
Batch Number
Barcode

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DELIVERABLES REQUIRED

Adobe Illustrator source file (.AI)
Print-ready PDF
Packaging dieline layout
3D box mockup

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PRINT REQUIREMENTS

Color mode: CMYK
Resolution: 300 DPI
Bleed: 3 mm
Fonts converted to outlines

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IMPORTANT

A concept sketch will be provided showing the design direction.

The final design should follow the concept while improving it into a professional production-ready packaging design.

Please include examples of **packaging design work** in your proposal.