Bird-Strike Simulation on Composite Blade with metal leading edge cap
Budget: ₹4,000 – ₹6,000 INR
I have already completed geometry design in SolidWorks and hex meshing in HyperMesh.
The mesh is available as a valid ANSYS .cdb file (1.8 GB).
OBJECTIVE:-
Perform explicit dynamic bird-strike simulation on a composite blade with metal leading-edge cap and adhesive layer and evaluate structural response.
Tasks to be Performed in ANSYS:-
1) IMPORT MESH
Import HyperMesh .cdb file into ANSYS Workbench using External Model
Link it to Explicit Dynamics analysis system
Verify mesh integrity (hex elements, separate bodies)
2) Material Assignment
Assign materials to individual parts:
Composite blade (CFRP – orthotropic)
Metal leading edge cap (Titanium)
Adhesive layer (EA 9394 Hysol)
Use realistic material properties suitable for impact analysis
3) Bird Modeling (SPH)
Create bird as a cylindrical SPH body
Bird properties:
Mass ≈ 2 kg
Density ≈ 1000 kg/m³
Velocity: 100–200 m/s
Position bird in front of blade leading edge with small gap
4) Contact Definition
Define contact between bird (SPH) and blade
Define bonded / contact interactions between:
Composite–adhesive
Adhesive–metal cap
5) Boundary Conditions
Fix blade root (cantilever condition)
Apply initial velocity to bird only
6) Analysis Settings
Explicit dynamics solver
Suitable time step and total simulation time
Enable large deformation and nonlinear effects
7) Results Extraction
Stress distribution in:
Composite blade
Metal leading edge cap
Adhesive layer
Strain contours
Deformation plots
Contact force / energy absorption (if possible)
*) Deliverables Required
ANSYS Workbench project file
Result plots (stress, strain, deformation)
Short explanation of results and assumptions
The mesh is available as a valid ANSYS .cdb file (1.8 GB).
OBJECTIVE:-
Perform explicit dynamic bird-strike simulation on a composite blade with metal leading-edge cap and adhesive layer and evaluate structural response.
Tasks to be Performed in ANSYS:-
1) IMPORT MESH
Import HyperMesh .cdb file into ANSYS Workbench using External Model
Link it to Explicit Dynamics analysis system
Verify mesh integrity (hex elements, separate bodies)
2) Material Assignment
Assign materials to individual parts:
Composite blade (CFRP – orthotropic)
Metal leading edge cap (Titanium)
Adhesive layer (EA 9394 Hysol)
Use realistic material properties suitable for impact analysis
3) Bird Modeling (SPH)
Create bird as a cylindrical SPH body
Bird properties:
Mass ≈ 2 kg
Density ≈ 1000 kg/m³
Velocity: 100–200 m/s
Position bird in front of blade leading edge with small gap
4) Contact Definition
Define contact between bird (SPH) and blade
Define bonded / contact interactions between:
Composite–adhesive
Adhesive–metal cap
5) Boundary Conditions
Fix blade root (cantilever condition)
Apply initial velocity to bird only
6) Analysis Settings
Explicit dynamics solver
Suitable time step and total simulation time
Enable large deformation and nonlinear effects
7) Results Extraction
Stress distribution in:
Composite blade
Metal leading edge cap
Adhesive layer
Strain contours
Deformation plots
Contact force / energy absorption (if possible)
*) Deliverables Required
ANSYS Workbench project file
Result plots (stress, strain, deformation)
Short explanation of results and assumptions