Enclosure Integration & Chassis Design

Job ID: 40472399

Budget: $30 – $250 USD

We require a freelancer to develop mechanical layouts, mounting arrangements, internal chassis designs, and manufacturing drawings for integrating electronic components into standard IP65 enclosures.

The work involves arranging existing components inside standard enclosures and preparing manufacturable designs.

This is not PCB design and not electronics design.

Product Families
APS 5-Way Standard

Components:

APS 5-way controller PCB
SMPS
IP65 enclosure

Box:
160 × 210 × 100 mm

APS 10-Way Standard

Components:

APS 10-way controller PCB
SMPS

Box:
200 × 300 × 130 mm

APS 5-Way Smart

Components:

APS 5-way PCB
Differential pressure gauge
Remote I/O module
SMPS

Box:
275 × 175 × 110 mm

APS 10-Way Smart

Components:

APS 10-way PCB
Differential pressure gauge
Remote I/O module
SMPS

Box:
250 × 350 × 130 mm

Scope of Work

Freelancer shall:

Mechanical integration

Design internal layout of:

PCB placement
DP gauge placement
Remote I/O placement
SMPS placement
terminal areas
gland locations
Chassis design

Design:

L-shaped chassis / mounting plate system:

Requirements:

side wall mounting for SMPS
front mounting for DP gauge
mounting holes for PCB
mounting holes for remote I/O module
service access

Material:
Powder coated steel / aluminium

Cable management

Determine:

Input glands:

AC power
DP tubes
RS485
Ethernet

Output glands:

pulse valve outputs
PLC connections
alarms
Drawings required

Provide:

Top view assembly drawing
Side view assembly drawing
Isometric assembly
Chassis drawings
Hole cutouts
Gland drilling positions
BOM
Exploded view
Manufacturing drawings
STEP / CAD files
Deliverables

Preferred formats:

SolidWorks
STEP
DXF
PDF
Inputs provided by APS

APS will provide:

PCB dimensions
enclosure drawings and 3d cad files
DP gauge dimensions
remote I/O dimensions
SMPS dimensions
reference layouts

Skills required
Mechanical design
Sheet metal
Enclosure design
Industrial control panels
SolidWorks / Fusion360
IP65 enclosure integration
Optional future work

Possible continuation:

15-way and 20-way controllers
Remote monitoring versions
PLC integration versions