FEM Expert for Advanced Chair Backrest Optimization

Job ID: 39510496

Budget: €30 – €250 EUR

Job Title:
Finite Element Method (FEM) Homework Assignment – Simulation & Optimization of Chair Backrest

Project Description:
I am looking for a qualified mechanical engineer or FEM expert to complete a university homework assignment using the Finite Element Method (FEM).

This is not a simple mesh task – the work involves CAD-based FEA modeling, simulation, optimization, hand calculation, and technical documentation.

Project Details:
You will be working on the backrest of an aluminum chair, provided in .STEP CAD format. The following tasks are required:

Task 1: Model Setup
Create a 2D PSHELL model (12 mm thickness) using provided CAD data.

Apply correct mesh (quality-controlled, <1% trias, <15,000 elements).

Set proper boundary conditions and two load cases (leaning & sitting forces).

Determine the weight of the backrest and comment on mesh, load, constraints.

Task 2: Simulation
Run FEA for both load cases.

Plot displacement and von Mises stress.

Identify max values and their locations.

Evaluate the safety factor against yielding.

Task 3: Hand Calculation
Simplified hand calc of deformation using TM2 approach.

Compare hand result to FEA result, explain differences.

Task 4: Optimization
Redesign the backrest to be at least 20% lighter while maintaining:

Material (EN AW-6082 Aluminum)

Same or lower deformations

Safety factor > 1

Plot new displacements and stress distribution.

Task 5: Load Capacity
Calculate max load until:
a) deformation = 3 mm
b) safety factor = 1

Final Deliverables:
PowerPoint Presentation with:

Clear, self-explanatory slides

Sections for each task

Visualizations (plots, images, values)

Executable .fem files (for each task)

No .hm, .mvw, .h3d, etc.

Optional: Excel sheet showing model versions or parameter changes.

Tools Required:
HyperMesh & HyperView (preferred)

SolidWorks/CATIA (for CAD editing, if needed)

FEA knowledge, preferably academic background

Fluent in technical reporting in English