FEA, Thermal, CFD, Parison Simulation & Blow-Molding Animation for 500-ml Round Bottle Blow Mold
Budget: ₹1,500 – ₹12,500 INR
I need a mechanical/CAD/CAE expert to perform a complete simulation study and animation for a 500-ml round bottle extrusion blow mold.
The mold CAD model is already designed. I need advanced simulation work and visual outputs .
1. Structural (FEA) Analysis of the Mold
-Import and clean the CAD model (SolidWorks preferred).
-Assign correct material properties (P20/H13 steel).
-Apply realistic boundary conditions:
-Internal blowing pressure: 0.5 MPa
-Clamping force: 20–30 kN
-No-penetration contact between core & cavity halves
-Perform static structural analysis.
Output required:
-Von Mises stress plot
-Maximum deformation plot
-Factor of Safety
-Mesh details
-Stress at inserts & parting line
-Provide a complete FEA report (PDF) with screenshots and explanation.
2. Thermal Analysis (Cooling Performance)
-Simulate heat transfer between hot parison and cooled mold walls.
-Apply initial parison temperature (180–220°C).
-Apply coolant temperature (20–25°C).
-Determine thermal gradient during cooling cycle.
-Output required:
-Temperature distribution on cavity
-Hot-spot identification
-Cooling time estimation
-Transient thermal plot
3. CFD Simulation of Cooling Channels
-Simulate water flow inside cooling channels using Fluent/OpenFOAM/SolidWorks Flow.
-Apply inlet velocity/flow rate.
Output required:
-Velocity vector plot
-Pressure drop
-Flow uniformity
-Cooling efficiency rating
4. Parison Formation & Wall Thickness Simulation (Polyflow/Moldflow)
-Simulate parison inflation inside mold cavity.
-Predict thickness distribution after blowing.
-Output required:
-Wall-thickness color map
-Thinnest & thickest regions
-Time-lapse images of inflation
Suggestions to improve thickness uniformity
5. Optimization Study
Suggest improvements to reduce stress, improve cooling, or improve thickness.
-Perform at least one of these:
-Topology optimization of mold block
-Cooling channel optimization
-Parison thickness optimization
6. Blow-Molding Animation (Very Important)
I also need a 3D animation showing the blow-molding process:
The animation must show:
-Parison coming down from the extruder
-Mold halves closing
-Parison inflation inside cavity
-Bottle taking final shape
-Mold opening & bottle ejection
-Animation software accepted:
-SolidWorks Motion
-Blender
-Keyshot Animation
-Fusion 360
-ANSYS Polyflow visualization
-The animation should be smooth, clear, and suitable for presentation.
You must deliver:
-FEA report (PDF)
-Thermal analysis report
-CFD cooling channel report
-Parison/wall-thickness simulation report
-Optimized design recommendations
-Final animation (MP4 or AVI)
- All source files (SLDPRT, SLDASM, STEP, mesh, simulation files)
The mold CAD model is already designed. I need advanced simulation work and visual outputs .
1. Structural (FEA) Analysis of the Mold
-Import and clean the CAD model (SolidWorks preferred).
-Assign correct material properties (P20/H13 steel).
-Apply realistic boundary conditions:
-Internal blowing pressure: 0.5 MPa
-Clamping force: 20–30 kN
-No-penetration contact between core & cavity halves
-Perform static structural analysis.
Output required:
-Von Mises stress plot
-Maximum deformation plot
-Factor of Safety
-Mesh details
-Stress at inserts & parting line
-Provide a complete FEA report (PDF) with screenshots and explanation.
2. Thermal Analysis (Cooling Performance)
-Simulate heat transfer between hot parison and cooled mold walls.
-Apply initial parison temperature (180–220°C).
-Apply coolant temperature (20–25°C).
-Determine thermal gradient during cooling cycle.
-Output required:
-Temperature distribution on cavity
-Hot-spot identification
-Cooling time estimation
-Transient thermal plot
3. CFD Simulation of Cooling Channels
-Simulate water flow inside cooling channels using Fluent/OpenFOAM/SolidWorks Flow.
-Apply inlet velocity/flow rate.
Output required:
-Velocity vector plot
-Pressure drop
-Flow uniformity
-Cooling efficiency rating
4. Parison Formation & Wall Thickness Simulation (Polyflow/Moldflow)
-Simulate parison inflation inside mold cavity.
-Predict thickness distribution after blowing.
-Output required:
-Wall-thickness color map
-Thinnest & thickest regions
-Time-lapse images of inflation
Suggestions to improve thickness uniformity
5. Optimization Study
Suggest improvements to reduce stress, improve cooling, or improve thickness.
-Perform at least one of these:
-Topology optimization of mold block
-Cooling channel optimization
-Parison thickness optimization
6. Blow-Molding Animation (Very Important)
I also need a 3D animation showing the blow-molding process:
The animation must show:
-Parison coming down from the extruder
-Mold halves closing
-Parison inflation inside cavity
-Bottle taking final shape
-Mold opening & bottle ejection
-Animation software accepted:
-SolidWorks Motion
-Blender
-Keyshot Animation
-Fusion 360
-ANSYS Polyflow visualization
-The animation should be smooth, clear, and suitable for presentation.
You must deliver:
-FEA report (PDF)
-Thermal analysis report
-CFD cooling channel report
-Parison/wall-thickness simulation report
-Optimized design recommendations
-Final animation (MP4 or AVI)
- All source files (SLDPRT, SLDASM, STEP, mesh, simulation files)