Electrical System Review/rectify for the Design of Recycling Line

Job ID: 40502089

Budget: $1,500 – $3,000 AUD

I need detailed review/design work for the electrical system of a waste paper recycling production line to the Australian Standard. It has been designed in China and the system has been tested. This includes reviewing/rectifying the design of control panels and integrating the system with the BMSB, MCC and field equipment.

Key Requirements:
- Proficiency in Australian electrical design
- Detailed engineering design expertise
- Focus on electrical systems
- Experience with control panel design
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2.1 Electrical Services Design & Documentation
Scope of Services
1. Maximum Demand calculation and SLD draft
2. Main power distribution design from BMSB-1 and BMSB-2 to all MCCs to the equipment
3. MCC power and control system design review and rectify if necessary
4. DOL motor control design for remaining motors review/rectify when necessary
5. Power distribution design to all process equipment review/rectify when necessary
6. Cable sizing calculations
7. Voltage drop calculations
8. Fault level review and protection coordination philosophy
9. Earthing and bonding design
10. Lighting and small power interfaces where applicable
11. Fire system electrical interfaces
12. Instrument loop design and termination schedules review/rectify when necessary
13. Motor and instrument cable routing design/review/rectify when necessary
14. Cable ladder and support bracket arrangement design/review
Deliverables
The following drawings and documents will be provided:
Australian standard Electrical Drawings
• Single Line Diagrams (SLDs)
• MCC Single Line Diagrams
• Power distribution schematics
• Motor control schematics
• VSD power and control schematics
• Electrical layout drawings
• Cable routing drawings
• Cable ladder layouts
• Cable support and bracket arrangement drawings
• Earthing layout drawings
• Electrical equipment general arrangement drawings
• Load schedules
• Cable schedules
• Termination drawings
• Interconnection drawings
• I/O schedules
Instrumentation Drawings
• Instrument location layouts
• Instrument loop diagrams
• Instrument hook-up drawings
• Instrument termination drawings
• JB termination schedules
• PLC I/O schedules
• Control architecture drawings
Documentation
• Functional design specification
• Control philosophy
• Cause and effect matrix (if required)
• QAQC documentation
• FAT/SAT templates
• Pre-commissioning check sheets
• Commissioning procedures
• Inspection and test records
• As-built drawing mark-up templates
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2.2 QAQC Services
Scope of Services
1. Internal engineering review
2. Drafting QA review
3. Design verification
4. Document control management
5. IFC package preparation
6. Revision control management
Deliverables
• QA review records
• IFC drawing package
• MDR/document register
• Controlled PDF and DWG deliverables
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2.3 Pre-Commissioning & Commissioning Documentation
Scope of Services
1. Pre-commissioning procedures
2. Loop check sheets
3. Motor rotation test sheets
4. Cable megger test sheets
5. I/O testing procedures
6. VSD commissioning procedures
7. Instrument calibration sheets
8. Functional testing procedures
9. Commissioning dossiers
Deliverables
• Pre-commissioning dossiers
• Commissioning procedures
• Testing forms
• System handover documentation


Ideal Skills:
- Australian Electrical engineering background
- Proficiency in control systems
- Experience in waste paper processing equipment design