ABB RobotStudio Simulation for Sealant Application
Budget: £20 – £250 GBP
I am looking for an experienced robotics programmer to develop a simulation in ABB RobotStudio. The project involves programming an ABB IRB140 industrial robot with an MTD positioner to simulate the controlled application of a sealant around the edges of an injection-molded component.
This project requires precise programming, simulation setup, and adherence to specific operational parameters. The final deliverable will be a fully functional RobotStudio workstation, saved using the Pack and Go format.
Deadline
This project must be completed and submitted by April 5th, 2024. Please only apply if you can meet this deadline.
Scope of Work
The freelancer will be responsible for:
Setting Up the Robot Cell in RobotStudio:
Use the IRB140 robot and MTD 250kg positioner from the RobotStudio library.
Include a simulated workspace with a table, fences, gates, and pedestals to reflect real-world constraints.
Import and position the injection-molded component CAD model (STL file provided).
Programming the Robot for Sealant Application:
The robot must pick up a simulated pen tool (sealant gun) from a designated holder.
Move to the workpiece and apply a continuous bead of sealant along its edges.
Maintain a constant TCP (Tool Center Point) speed and correct tool orientation (perpendicular to the edge chamfers, 60-degree angle).
Return the pen tool to the holder and reset to a safe position after completing the task.
Speed and Motion Requirements:
Unregulated speed when moving between operations.
610 mm/s when approaching the component or pen holder.
480 mm/s during sealant application.
Smooth and continuous movement of the TCP around the component’s edges.
Recording and Displaying Task Time:
The robot’s cycle time must be recorded and displayed on the virtual pendant.
Ensuring Accuracy and Safety in the Simulation:
The system should avoid collisions and simulate a realistic manufacturing environment.
If needed, virtual fences or planes should be used to mark boundaries.
Technical Requirements:
Software: ABB RobotStudio (RobotWare 6.10.04 or later).
Files Provided: CAD files (SAT & STL format) for the component and pen tool.
Delivery Format: Pack and Go (.rspag file).
Expected Deliverables:
Fully functional RobotStudio simulation following the above criteria.
A Pack and Go (.rspag) file for easy review and testing.
A brief report or video demonstration explaining the setup and operation.
Ideal Candidate:
Experience with ABB RobotStudio and industrial robot programming.
Understanding of robot motion planning and tool path optimization.
Ability to follow precise specifications and provide accurate, structured work.
Budget and timeline to be discussed based on experience and estimated project duration.
⚠️ IMPORTANT: The final submission must be completed and delivered by April 5th, 2024.
If you have the skills and experience to complete this project within the deadline, please reach out with your portfolio or relevant experience.
This project requires precise programming, simulation setup, and adherence to specific operational parameters. The final deliverable will be a fully functional RobotStudio workstation, saved using the Pack and Go format.
Deadline
This project must be completed and submitted by April 5th, 2024. Please only apply if you can meet this deadline.
Scope of Work
The freelancer will be responsible for:
Setting Up the Robot Cell in RobotStudio:
Use the IRB140 robot and MTD 250kg positioner from the RobotStudio library.
Include a simulated workspace with a table, fences, gates, and pedestals to reflect real-world constraints.
Import and position the injection-molded component CAD model (STL file provided).
Programming the Robot for Sealant Application:
The robot must pick up a simulated pen tool (sealant gun) from a designated holder.
Move to the workpiece and apply a continuous bead of sealant along its edges.
Maintain a constant TCP (Tool Center Point) speed and correct tool orientation (perpendicular to the edge chamfers, 60-degree angle).
Return the pen tool to the holder and reset to a safe position after completing the task.
Speed and Motion Requirements:
Unregulated speed when moving between operations.
610 mm/s when approaching the component or pen holder.
480 mm/s during sealant application.
Smooth and continuous movement of the TCP around the component’s edges.
Recording and Displaying Task Time:
The robot’s cycle time must be recorded and displayed on the virtual pendant.
Ensuring Accuracy and Safety in the Simulation:
The system should avoid collisions and simulate a realistic manufacturing environment.
If needed, virtual fences or planes should be used to mark boundaries.
Technical Requirements:
Software: ABB RobotStudio (RobotWare 6.10.04 or later).
Files Provided: CAD files (SAT & STL format) for the component and pen tool.
Delivery Format: Pack and Go (.rspag file).
Expected Deliverables:
Fully functional RobotStudio simulation following the above criteria.
A Pack and Go (.rspag) file for easy review and testing.
A brief report or video demonstration explaining the setup and operation.
Ideal Candidate:
Experience with ABB RobotStudio and industrial robot programming.
Understanding of robot motion planning and tool path optimization.
Ability to follow precise specifications and provide accurate, structured work.
Budget and timeline to be discussed based on experience and estimated project duration.
⚠️ IMPORTANT: The final submission must be completed and delivered by April 5th, 2024.
If you have the skills and experience to complete this project within the deadline, please reach out with your portfolio or relevant experience.