Precision 5-Axis CNC Engineering & Manufacturing Plan
Budget: ₹12,500 – ₹37,500 INR
COMPLETE ENGINEERING DESIGN & MANUFACTURING REQUIREMENT
5-AXIS MULTI-TOOL CNC MACHINING CENTER
---
PROJECT OBJECTIVE
Design and engineer a complete industrial 5-Axis CNC Machining Center suitable for woodworking, aluminum machining, mold making, composite machining and advanced furniture manufacturing.
This is NOT a concept design project.
This is NOT a visual rendering project.
This is NOT an assembly of purchased machine modules.
The objective is to create a complete fabrication-ready, machining-ready, assembly-ready and commissioning-ready engineering package.
All dimensions must be provided in millimeters (mm).
---
MACHINE CONFIGURATION
Machine Type:
5-Axis CNC Machining Center
Configuration:
Moving Gantry
or
Fixed Gantry
(Engineer to recommend best configuration)
---
WORKING AREA
X Axis:
3000 mm
Y Axis:
1500 mm
Z Axis:
500 mm
A Axis:
±120°
C Axis:
±360°
Alternative configurations may be proposed.
---
APPLICATIONS
• Furniture Manufacturing
• Cabinet Production
• Solid Wood Machining
• MDF Processing
• HDHMR Processing
• Aluminum Machining
• Composite Machining
• Mold Manufacturing
• Prototype Production
• 3D Sculpting
---
MULTI TOOL REQUIREMENT
Automatic Tool Changer (ATC)
Capacity:
8–24 Tools
Provide:
• Tool Magazine
• Tool Holder System
• Tool Changer Mechanism
• Pneumatic Drawbar
• Tool Clamp System
• Tool Position Sensors
• Tool Change Logic
---
SPINDLE REQUIREMENT
Provide complete spindle engineering.
Spindle Power:
9–15 kW
Speed:
18000–24000 RPM
Cooling:
Air or Liquid
Provide:
• Spindle Housing
• Bearing Arrangement
• Bearing Selection
• Tool Interface
• Shaft Design
• Thermal Analysis
• Exploded Assembly
---
5-AXIS HEAD ENGINEERING
Provide complete design.
Include:
• A Axis Rotation
• C Axis Rotation
• Gearbox
• Bearings
• Harmonic Drive / Planetary Drive
• Servo Motor Selection
• Rotary Encoder System
• Cable Routing
• Rotary Joint Design
Provide:
• Complete Assembly
• Exploded View
• Machining Drawings
---
FRAME ENGINEERING
Provide complete fabrication drawings.
Material:
100×100×5 mm
150×100×5 mm
200×100×6 mm
Steel Fabricated Structure
Include:
• Structural Analysis
• Deflection Analysis
• Weld Layout
• Pipe Cut List
• Welding Sequence
• Stress Distribution
---
GANTRY ENGINEERING
Provide:
• Gantry Beam Design
• Gantry Side Plates
• Reinforcement Design
• Structural Analysis
• Deflection Calculations
• Assembly Drawings
---
LINEAR MOTION SYSTEM
Provide complete engineering.
Include:
• Linear Rails
• Bearing Blocks
• Rail Mounting
• Rail Alignment
• Lubrication System
• Rail Protection
Axis:
X
Y
Z
Provide:
• Load Calculations
• Life Calculations
• Accuracy Analysis
---
BALL SCREW SYSTEM
Provide complete engineering.
Include:
• Ball Screw Selection
• Nut Design
• Bearing Arrangement
• End Supports
• Couplings
• Lubrication
Provide:
• Machining Drawings
• Mounting Drawings
• Assembly Drawings
---
SERVO SYSTEM
Provide:
• Motor Selection
• Torque Calculations
• Speed Calculations
• Inertia Calculations
• Gear Ratio Calculations
Axis:
X
Y
Z
A
C
---
VACUUM TABLE SYSTEM
Provide complete engineering.
Include:
• Vacuum Zones
• Vacuum Channels
• Vacuum Pump Selection
• Vacuum Manifold
• Table Machining
• Sealing System
---
ATC SYSTEM
Provide:
• Tool Rack
• Tool Magazine
• Tool Forks
• Pneumatic Actuation
• Tool Change Sensors
• Assembly Drawings
---
CONTROL SYSTEM
Preferred:
Syntec
Siemens
Fanuc
Mitsubishi
or equivalent
Provide:
• CNC Architecture
• Axis Configuration
• I/O Mapping
• PLC Logic
• Tool Change Logic
• Safety Logic
• Homing Logic
---
ELECTRICAL DOCUMENTATION
Provide:
• Single Line Diagram
• Panel Layout
• Drive Layout
• Wiring Diagram
• Cable Routing
• Terminal Layout
• Servo Wiring
• Spindle Wiring
---
PLC DOCUMENTATION
Provide:
• PLC Architecture
• Ladder Logic
• Sequence Logic
• Alarm System
• Tool Change Logic
• HMI Screens
---
PNEUMATIC SYSTEM
Provide:
• Tool Change Pneumatics
• Vacuum Control
• Air Circuit
• Cylinder Selection
• FRL Selection
• Solenoid Layout
---
SAFETY DOCUMENTATION
Provide:
• Emergency Stop Logic
• Safety Interlocks
• Limit Logic
• Collision Protection
• Axis Overtravel Protection
• Electrical Safety
---
DRAWINGS REQUIRED
1. General Arrangement Drawing
2. Complete Assembly Drawing
3. Exploded Assembly Drawing
4. Fabrication Drawings
5. Machining Drawings
6. Section Views
7. Parts Identification Sheets
8. Electrical Drawings
9. Pneumatic Drawings
10. PLC Documentation
11. Control Drawings
12. Installation Drawings
13. Maintenance Drawings
---
BILL OF MATERIALS
Provide complete BOM including:
• Steel
• Rails
• Bearings
• Ball Screws
• Servo Motors
• Drives
• Fasteners
• Electrical Components
• Pneumatic Components
• Sensors
• Cables
---
MANUFACTURING DOCUMENTATION
Provide:
• Raw Material List
• Fabrication Sequence
• Machining Sequence
• Assembly Sequence
• Alignment Procedure
• Calibration Procedure
• Commissioning Procedure
---
FILE FORMAT REQUIREMENT
Provide editable source files.
Formats:
• DWG
• DXF
• STEP
• STP
• PDF
• XLSX
• DOCX
---
PAYMENT TERMS
Payment shall be released only after successful delivery and review of approved milestones.
Engineer shall provide:
• Delivery Schedule
• Milestones
• Weekly Progress Reports
• Review Stages
before starting the project.
---
FINAL OBJECTIVE
Deliver a complete industrial 5-Axis CNC Machining Center engineering package including mechanical, fabrication, machining, electrical, PLC, pneumatic, assembly, commissioning and maintenance documentation suitable for manufacturing from raw materials and industrial components.
5-AXIS MULTI-TOOL CNC MACHINING CENTER
---
PROJECT OBJECTIVE
Design and engineer a complete industrial 5-Axis CNC Machining Center suitable for woodworking, aluminum machining, mold making, composite machining and advanced furniture manufacturing.
This is NOT a concept design project.
This is NOT a visual rendering project.
This is NOT an assembly of purchased machine modules.
The objective is to create a complete fabrication-ready, machining-ready, assembly-ready and commissioning-ready engineering package.
All dimensions must be provided in millimeters (mm).
---
MACHINE CONFIGURATION
Machine Type:
5-Axis CNC Machining Center
Configuration:
Moving Gantry
or
Fixed Gantry
(Engineer to recommend best configuration)
---
WORKING AREA
X Axis:
3000 mm
Y Axis:
1500 mm
Z Axis:
500 mm
A Axis:
±120°
C Axis:
±360°
Alternative configurations may be proposed.
---
APPLICATIONS
• Furniture Manufacturing
• Cabinet Production
• Solid Wood Machining
• MDF Processing
• HDHMR Processing
• Aluminum Machining
• Composite Machining
• Mold Manufacturing
• Prototype Production
• 3D Sculpting
---
MULTI TOOL REQUIREMENT
Automatic Tool Changer (ATC)
Capacity:
8–24 Tools
Provide:
• Tool Magazine
• Tool Holder System
• Tool Changer Mechanism
• Pneumatic Drawbar
• Tool Clamp System
• Tool Position Sensors
• Tool Change Logic
---
SPINDLE REQUIREMENT
Provide complete spindle engineering.
Spindle Power:
9–15 kW
Speed:
18000–24000 RPM
Cooling:
Air or Liquid
Provide:
• Spindle Housing
• Bearing Arrangement
• Bearing Selection
• Tool Interface
• Shaft Design
• Thermal Analysis
• Exploded Assembly
---
5-AXIS HEAD ENGINEERING
Provide complete design.
Include:
• A Axis Rotation
• C Axis Rotation
• Gearbox
• Bearings
• Harmonic Drive / Planetary Drive
• Servo Motor Selection
• Rotary Encoder System
• Cable Routing
• Rotary Joint Design
Provide:
• Complete Assembly
• Exploded View
• Machining Drawings
---
FRAME ENGINEERING
Provide complete fabrication drawings.
Material:
100×100×5 mm
150×100×5 mm
200×100×6 mm
Steel Fabricated Structure
Include:
• Structural Analysis
• Deflection Analysis
• Weld Layout
• Pipe Cut List
• Welding Sequence
• Stress Distribution
---
GANTRY ENGINEERING
Provide:
• Gantry Beam Design
• Gantry Side Plates
• Reinforcement Design
• Structural Analysis
• Deflection Calculations
• Assembly Drawings
---
LINEAR MOTION SYSTEM
Provide complete engineering.
Include:
• Linear Rails
• Bearing Blocks
• Rail Mounting
• Rail Alignment
• Lubrication System
• Rail Protection
Axis:
X
Y
Z
Provide:
• Load Calculations
• Life Calculations
• Accuracy Analysis
---
BALL SCREW SYSTEM
Provide complete engineering.
Include:
• Ball Screw Selection
• Nut Design
• Bearing Arrangement
• End Supports
• Couplings
• Lubrication
Provide:
• Machining Drawings
• Mounting Drawings
• Assembly Drawings
---
SERVO SYSTEM
Provide:
• Motor Selection
• Torque Calculations
• Speed Calculations
• Inertia Calculations
• Gear Ratio Calculations
Axis:
X
Y
Z
A
C
---
VACUUM TABLE SYSTEM
Provide complete engineering.
Include:
• Vacuum Zones
• Vacuum Channels
• Vacuum Pump Selection
• Vacuum Manifold
• Table Machining
• Sealing System
---
ATC SYSTEM
Provide:
• Tool Rack
• Tool Magazine
• Tool Forks
• Pneumatic Actuation
• Tool Change Sensors
• Assembly Drawings
---
CONTROL SYSTEM
Preferred:
Syntec
Siemens
Fanuc
Mitsubishi
or equivalent
Provide:
• CNC Architecture
• Axis Configuration
• I/O Mapping
• PLC Logic
• Tool Change Logic
• Safety Logic
• Homing Logic
---
ELECTRICAL DOCUMENTATION
Provide:
• Single Line Diagram
• Panel Layout
• Drive Layout
• Wiring Diagram
• Cable Routing
• Terminal Layout
• Servo Wiring
• Spindle Wiring
---
PLC DOCUMENTATION
Provide:
• PLC Architecture
• Ladder Logic
• Sequence Logic
• Alarm System
• Tool Change Logic
• HMI Screens
---
PNEUMATIC SYSTEM
Provide:
• Tool Change Pneumatics
• Vacuum Control
• Air Circuit
• Cylinder Selection
• FRL Selection
• Solenoid Layout
---
SAFETY DOCUMENTATION
Provide:
• Emergency Stop Logic
• Safety Interlocks
• Limit Logic
• Collision Protection
• Axis Overtravel Protection
• Electrical Safety
---
DRAWINGS REQUIRED
1. General Arrangement Drawing
2. Complete Assembly Drawing
3. Exploded Assembly Drawing
4. Fabrication Drawings
5. Machining Drawings
6. Section Views
7. Parts Identification Sheets
8. Electrical Drawings
9. Pneumatic Drawings
10. PLC Documentation
11. Control Drawings
12. Installation Drawings
13. Maintenance Drawings
---
BILL OF MATERIALS
Provide complete BOM including:
• Steel
• Rails
• Bearings
• Ball Screws
• Servo Motors
• Drives
• Fasteners
• Electrical Components
• Pneumatic Components
• Sensors
• Cables
---
MANUFACTURING DOCUMENTATION
Provide:
• Raw Material List
• Fabrication Sequence
• Machining Sequence
• Assembly Sequence
• Alignment Procedure
• Calibration Procedure
• Commissioning Procedure
---
FILE FORMAT REQUIREMENT
Provide editable source files.
Formats:
• DWG
• DXF
• STEP
• STP
• XLSX
• DOCX
---
PAYMENT TERMS
Payment shall be released only after successful delivery and review of approved milestones.
Engineer shall provide:
• Delivery Schedule
• Milestones
• Weekly Progress Reports
• Review Stages
before starting the project.
---
FINAL OBJECTIVE
Deliver a complete industrial 5-Axis CNC Machining Center engineering package including mechanical, fabrication, machining, electrical, PLC, pneumatic, assembly, commissioning and maintenance documentation suitable for manufacturing from raw materials and industrial components.