PLC & HMI Program Development for Batch Pasteurizer – Siemens S7-1200 & KTP700

Job ID: 39991860

Budget: ₹12,500 – ₹37,500 INR

I am looking for an experienced PLC & HMI programmer to develop and validate a complete automation program for a batch pasteurizer system. The system uses a Siemens Simatic S7-1200 PLC and a Siemens KTP700 Basic HMI.

The program must handle process logic, alarms, interlocks, auto/manual modes, recipe selection, cycle controls, and process safety. I will provide a full process sequence and functional requirements.

Key Requirements:
1. PLC Programming
Platform: Siemens Simatic S7-1200
Full ladder/FBD program development
All interlocks, alarms, timeouts, and safety logic
Auto & manual modes
Heater, pump, valves, level, temperature logic
Recipe-based cycle configuration (time & temperature per cycle)
Fault-handling logic and recovery sequences

2. HMI Development
Platform: KTP700 Basic
User-friendly screens for:
Cycle selection
Parameter setting (recipes)
Status indication
Alarms
Auto/manual operations
Pre-heating and pre-cooling control
Tank sequencing

3. Pre-Installation Verification
Complete program testing before deployment
Simulation testing via TIA Portal
Remote walkthrough of the logic
Corrections and optimizations before site installation

4. Optional – On-Site Visit
It would be ideal if the freelancer is located near Bahadurgarh, Haryana, and can visit the factory to:
Understand the system
Validate wiring and I/O mapping
Support commissioning
On-site support is not mandatory, but preferred.

Deliverables:
Complete PLC project in TIA Portal
Complete HMI project in TIA Portal

Documentation:

I/O list
Functional description
Alarm list
Recipe structure
1–2 online review sessions before installation

Optional: On-site commissioning support

Skills Required:
Experience with Siemens S7-1200 PLCs
Experience with Siemens HMI – Basic Panels
Strong knowledge of industrial automation (process, pumps, heaters, sensors)
Experience with food/beverage automation is a plus
Ability to work remotely and optionally onsite
Additional Information:

The system includes:
Tanks with heating/cooling
Pumpa
Valves
Float switches
Temperature sensors
Safety switches

I will share the full process details, wiring diagrams, and logic requirements after project acceptance.
Related categories: PLC & SCADA PLC