Lightweight Foldable Mobility Scooter Design

Job ID: 39694166

Budget: $1,500 – $3,000 USD

I'm looking for an experienced product designer to develop a lightweight, foldable mobility scooter for adults with mobility issues. The goal is to create a highly portable, easy-to-use, and affordable alternative to traditional, bulky electric scooters. The ideal candidate will have expertise in designing for manufacturing, with a focus on simple, robust mechanisms and lightweight materials.

Key Requirements & Design Goals:

Target User: Elderly or disabled individuals who need a compact scooter for short-distance travel (e.g., from a car to a store).

Portability: Must be easy to fold and unfold with a simple mechanism.

Weight Limit: The final product must weigh less than 30 pounds.

Power Source: Powered by a lightweight lithium-ion battery. The battery life should be around 25 minutes of continuous use.

Cost: The bill of materials and manufacturing cost should be under $400.

Drive System: A simple, reliable drive system is required. A self-powered front wheel is a strong possibility.

Dimensions: Refer to the attached PDF for a general idea of the desired dimensions and form factor.

Deliverables:
The project deliverables should be comprehensive and ready for manufacturing. Please provide:

3D CAD Model: A complete, high-quality 3D model of the scooter assembly.

Engineering Drawings: Detailed 2D drawings for all components, including dimensions, tolerances, and material specifications.

Bill of Materials (BOM): A comprehensive list of all parts, including standard components, with estimated costs.

Renderings: High-quality 3D renderings of the final design, both folded and unfolded.

Cost Analysis Table: A detailed breakdown of estimated costs for materials, components, and manufacturing processes.

Skills Required:

Product Design

CAD Software (SolidWorks, Inventor, Fusion 360, etc.)

Design for Manufacturing (DFM)

Knowledge of lightweight materials (e.g., aluminum alloys, composite plastics)

Experience with battery-powered devices and mechanical mechanisms.

Timeline: 2-3 months

To Apply:
Please provide examples of previous work, particularly any experience with mobility devices, consumer electronics, or folding mechanisms. Let's create a product that makes a real difference!