Downspout Roll Forming Machine Design

I need a seasoned industrial-machinery designer to create a build-ready package for a downspout roll forming line used on PEB buildings. We are starting from scratch, so you will engineer every major element—the frame and structure, the full roller/tooling set, and the integrated control system.

Your workflow should centre on SolidWorks for 3D modelling, with all manufacturing drawings exported to DWG so they open flawlessly in AutoCAD. Alongside the mechanical design, I expect laser-cut and wire-cut plate layouts, a complete BOM with precise material grades, and concise electrical/control schematics.

Key deliverables
• Native SolidWorks assemblies and parts
• DWG manufacturing drawings for laser and wire cutting
• Fully itemised BOM with material specifications
• Annotated fabrication drawings and exploded views
• Control cabinet layout, wiring diagram, and I/O list

Acceptance criteria: every DWG must import into AutoCAD 2020 error-free; roller passes must clear SolidWorks interference checks; and forming load calculations must fall within the selected motor’s continuous torque rating.

If you have a proven track record designing roll formers or comparable machinery, I look forward to collaborating and bringing this machine from concept to shop floor.

check the following youTube video links for you to study the sample machines.
Down spout roll forming machine.

https://youtu.be/U9SIOER8ZWM?si=zgZNd2QW0jYtyEVH

https://youtube.com/shorts/amxh2csEzEM?si=4tZWgf9POta68Xp2

https://youtube.com/shorts/SUKWlIdt6JA?si=K3E3E-NOOoFGP_N_

https://youtube.com/shorts/WfjiHRVO7m4?si=sba8wBt7KJ7Nmd5G

https://youtu.be/puhpdYdJbTk?si=b2tbzO_LlQd9R0dF

https://youtu.be/fkjg2kmVr1Y?si=YTQl_hDm7uUZYEcA

https://youtu.be/fkjg2kmVr1Y?si=EzABGthYcTWUIvrN

https://youtu.be/J8ZzTbD2MLo?si=k5MCDqg6Qao6MJyD

https://youtu.be/YA_-qTE59OI?si=sZGhU_sOgSb983Md

https://youtu.be/QFTeX6gz7C4?si=fiRupOAFTxnVgx1w

https://youtu.be/Cfcdsjopd7I?si=YDj_niWKc4hAURx0

https://youtu.be/YKLFg-a8L2I?si=C9E7ptiD2PRjrW3B

https://youtube.com/shorts/kJBD1niI_i8?si=auUXkEEkQ1aQE8H0

https://youtube.com/shorts/SUKWlIdt6JA?si=WdkEe4VIxkhfiCMB

https://youtube.com/shorts/MytapbwfrYg?si=WgCC_mfiv-0ExWl5

https://youtu.be/-uLek-vOVig?si=hr26A98lD6UwlIVi

https://youtu.be/sqiukhSOGgo?si=aqE33PEATiwUUkd4

https://youtu.be/ruNVoJYCjMY?si=5u6xhm8tkvIbeUDE

https://youtu.be/ruNVoJYCjMY?si=xQJn77xjHNjteimC