Design & Simulation of 5 Custom Drone BLDC Motors with Matching Propellers
Budget: ₹37,500 – ₹75,000 INR
Description:
Looking for an expert in BLDC motor and propeller design to develop five custom drone motors from scratch — including stator and rotor design, electromagnetic + thermal simulations, and matching propeller design for each.
Tasks:
3D design of 5 BLDC motors (different power classes)
EM simulations (torque-speed curve, back EMF, efficiency map)
Thermal, stress, and vibration analysis
Propeller design optimized for each motor
CFD-based performance and thrust analysis
Deliverables:
CAD models (motor + propeller)
FEA/CFD simulation reports
Torque-speed & efficiency plots
Material and winding specifications
Preferred tools: ANSYS Maxwell / Motor-CAD / SolidWorks / Fluent / MATLAB
Goal: To create optimized, high-efficiency drone motor-propeller systems ready for prototype manufacturing.
2. Full Technical RFP Version (for sending to professional vendors, LinkedIn, or labs)
Project Title:
Comprehensive Design and Simulation of 5 Custom Drone BLDC Motors with Matching Propellers
Scope:
The project involves end-to-end design of five distinct BLDC drone motors (stator + rotor), complete with physical, thermal, mechanical, and electromagnetic simulations. Each motor will also have a custom propeller designed to match its torque-speed characteristics.
Key Objectives
Design and optimize motor geometry, winding configurations, and magnetic layouts.
Perform electromagnetic FEA to obtain torque-speed curves, flux plots, back EMF, and efficiency maps.
Run thermal and mechanical simulations for high-RPM reliability.
Design and CFD-simulate propellers for optimal thrust and efficiency.
Deliver validated CAD files, reports, and performance graphs.
Deliverables
CAD models (SolidWorks/Fusion360) for all motors and propellers
FEA & CFD reports (Maxwell/Motor-CAD/Fluent)
Torque-speed and efficiency curves
Thermal and mechanical stress results
Documentation of material specs and winding data
Expected Outcome
5 fully optimized drone BLDC motor + propeller systems
High-efficiency designs suitable for prototype testing and production scale-up
Ideal Candidate
Strong background in electromagnetic design and motor optimization
Proficiency in ANSYS Maxwell, Motor-CAD, COMSOL, JMAG, or similar tools
Experience with CFD for propeller design (ANSYS Fluent / SimScale / XFoil)
Understanding of drone propulsion systems and performance balancing
Looking for an expert in BLDC motor and propeller design to develop five custom drone motors from scratch — including stator and rotor design, electromagnetic + thermal simulations, and matching propeller design for each.
Tasks:
3D design of 5 BLDC motors (different power classes)
EM simulations (torque-speed curve, back EMF, efficiency map)
Thermal, stress, and vibration analysis
Propeller design optimized for each motor
CFD-based performance and thrust analysis
Deliverables:
CAD models (motor + propeller)
FEA/CFD simulation reports
Torque-speed & efficiency plots
Material and winding specifications
Preferred tools: ANSYS Maxwell / Motor-CAD / SolidWorks / Fluent / MATLAB
Goal: To create optimized, high-efficiency drone motor-propeller systems ready for prototype manufacturing.
2. Full Technical RFP Version (for sending to professional vendors, LinkedIn, or labs)
Project Title:
Comprehensive Design and Simulation of 5 Custom Drone BLDC Motors with Matching Propellers
Scope:
The project involves end-to-end design of five distinct BLDC drone motors (stator + rotor), complete with physical, thermal, mechanical, and electromagnetic simulations. Each motor will also have a custom propeller designed to match its torque-speed characteristics.
Key Objectives
Design and optimize motor geometry, winding configurations, and magnetic layouts.
Perform electromagnetic FEA to obtain torque-speed curves, flux plots, back EMF, and efficiency maps.
Run thermal and mechanical simulations for high-RPM reliability.
Design and CFD-simulate propellers for optimal thrust and efficiency.
Deliver validated CAD files, reports, and performance graphs.
Deliverables
CAD models (SolidWorks/Fusion360) for all motors and propellers
FEA & CFD reports (Maxwell/Motor-CAD/Fluent)
Torque-speed and efficiency curves
Thermal and mechanical stress results
Documentation of material specs and winding data
Expected Outcome
5 fully optimized drone BLDC motor + propeller systems
High-efficiency designs suitable for prototype testing and production scale-up
Ideal Candidate
Strong background in electromagnetic design and motor optimization
Proficiency in ANSYS Maxwell, Motor-CAD, COMSOL, JMAG, or similar tools
Experience with CFD for propeller design (ANSYS Fluent / SimScale / XFoil)
Understanding of drone propulsion systems and performance balancing
Related categories:
Mechanical Engineering
Thermal Analysis
Computational Fluid Dynamics
Ansys
Design Optimization