Motorcycle LED Mounting System Validation
Budget: €250 – €750 EUR
I need an experienced Mechanical Design Engineer to review, validate and finalise a motorcycle LED mounting system.
The system supports a 5–6 kg LED cabinet and is mounted on a motorcycle rear rack. It includes a universal rack mounting base, two telescopic aluminium arms, a transverse structural bar, a T-shaped LED support and a quick-release locking mechanism.
I already have a detailed preliminary engineering specification with dimensions and structural calculations.
The engineer must:
Review and validate the existing technical document and engineering calculations.
Check structural strength, stiffness, vibration and fatigue risks for motorcycle use.
Correct and optimise the design where necessary.
Fully define every mechanical component and interface.
Finalise the telescopic arm locking system.
Validate and fully engineer the quick-release and secondary safety mechanism.
Create a complete 3D CAD assembly.
Create individual CAD models for every custom part.
Produce STL/3MF files for functional 3D printed prototyping.
Produce STEP files and complete 2D manufacturing drawings for final aluminium 6061-T6 production.
Define tolerances, fits and GD&T where required.
Provide a complete BOM and fastener specification.
Perform FEA/structural validation of the final design.
Provide assembly instructions.
Experience with motorcycle accessories, automotive mounting systems, vibration-loaded structures, CNC aluminium parts and quick-release mechanisms is strongly preferred.
The final design must be manufacturable, structurally validated and ready for physical prototyping and later aluminium production.
The system supports a 5–6 kg LED cabinet and is mounted on a motorcycle rear rack. It includes a universal rack mounting base, two telescopic aluminium arms, a transverse structural bar, a T-shaped LED support and a quick-release locking mechanism.
I already have a detailed preliminary engineering specification with dimensions and structural calculations.
The engineer must:
Review and validate the existing technical document and engineering calculations.
Check structural strength, stiffness, vibration and fatigue risks for motorcycle use.
Correct and optimise the design where necessary.
Fully define every mechanical component and interface.
Finalise the telescopic arm locking system.
Validate and fully engineer the quick-release and secondary safety mechanism.
Create a complete 3D CAD assembly.
Create individual CAD models for every custom part.
Produce STL/3MF files for functional 3D printed prototyping.
Produce STEP files and complete 2D manufacturing drawings for final aluminium 6061-T6 production.
Define tolerances, fits and GD&T where required.
Provide a complete BOM and fastener specification.
Perform FEA/structural validation of the final design.
Provide assembly instructions.
Experience with motorcycle accessories, automotive mounting systems, vibration-loaded structures, CNC aluminium parts and quick-release mechanisms is strongly preferred.
The final design must be manufacturable, structurally validated and ready for physical prototyping and later aluminium production.