Carbon Fiber Hockey Stick Design

I need a complete, from-scratch design for a mass-market composite hockey stick that CANUCK PUCK will take straight into production. The stick must be built around maximum durability while still feeling feather-light in the hands and offering noticeable flex for quick releases. Your background with carbon-fiber and fiberglass lay-ups on sports equipment will be decisive, as I want realistic ply schedules and resin systems that a high-volume overseas factory can reproduce without compromising strength.

I will handle the factory relationship, so the package you deliver has to be manufacturing-ready and leave no guesswork for the production engineers. All intellectual property, including interim sketches and native files, belongs exclusively to CANUCK PUCK once the project is complete.

Deliverables
• 2D drawings with full dimensions and material call-outs
• Parametric 3D model showing core, blade, and shaft geometry
• Native CAD plus neutral STEP files suitable for CNC mold machining
• Brief material and lay-up report validating durability, weight, and flex targets

Acceptance
I will consider the project finished when the STEP model imports cleanly on the factory side, tolerances align with the 2D prints, and your lay-up notes demonstrate the promised balance of strength, lightness, and flexibility.

If you are comfortable designing high-performance composite gear for the consumer market, let’s get started.