Durable Plastic Athletic Device Components

Job ID: 40530009

Budget: $750 – $1,500 USD

PROJECT OVERVIEW

I am developing a wearable athletic performance device called the Dynamic Force Adapter (DFA). The product is a pelvis-mounted chassis that transfers resistance loads through the athlete’s pelvis and hips rather than the lower back.

The goal is to create a comfortable, lightweight, highly durable wearable structure that remains stable during athletic movement, including sprinting, jumping, cutting, and rotational movements.

PROJECT SCOPE

I am seeking an experienced industrial designer, mechanical designer, or product engineer to convert existing concept drawings into manufacturable CAD models suitable for 3D printed prototype fabrication.

The initial scope is an Alpha prototype intended for fit, comfort, biomechanical evaluation, and field testing.

DELIVERABLES

* Complete 3D CAD model of wearable chassis components
* STEP files
* STL files suitable for 3D printing
* Assembly model
* Basic engineering drawings
* Hardware mounting locations and fastener specifications

DESIGN REQUIREMENTS

The design must:

* Transfer load through the pelvis and iliac crest
* Resist upward migration during movement
* Allow natural rotational freedom
* Be lightweight and breathable
* Accommodate athletic movement without restricting performance
* Support adjustable sizing
* Be optimized for additive manufacturing (3D printing)

MATERIALS

Current preference:

* Nylon
* Carbon fiber reinforced nylon
* TPU where flexibility is required

Alternative material recommendations are welcome.

IDEAL EXPERIENCE

Please respond only if you have experience with one or more of the following:

* Wearable products
* Orthopedic devices
* Sports equipment
* Human biomechanics
* Exoskeletons
* Athletic equipment
* 3D printed functional products

When responding, please provide examples of similar projects and identify which CAD platform you use (SolidWorks, Fusion 360, Inventor, Creo, etc.).

PROJECT STATUS

Concept drawings, assembly layouts, and dimensional reference sheets are available and will be shared after initial review.