Detachable AR Mount Design

I’m working on a head-mounted AR display and need a detachable mount that locks in firmly yet releases instantly when required. My preference is a plastic construction paired with a clip-based attachment, so the hardware stays light, unobtrusive, and wearable for long sessions. The critical requirements are:

• Secure attachment that maintains precise optical alignment even under vibration, head movement, and frequent re-mounting
• Quick one-hand release that never compromises user safety or comfort
• Form factor slim enough to avoid adding noticeable bulk or weight to the headset
• Materials and tolerances suitable for large-scale injection moulding, with clear guidance on prototype 3D-print iterations
• Robust over thousands of detach/attach cycles without loosening or fracture

Deliverables
• Parametric CAD model (STEP/SolidWorks )
• Short test plan outlining drop, vibration, and endurance cycling you used to validate the design

Let me know your preferred CAD environment and any questions about the headset geometry, and I’ll forward the reference STEP file and interface envelope.