Baja SAE Suspension CAD Design

Job ID: 40483860

Budget: $10 – $30 USD

Project Overview:
We are designing a Baja SAE off-road vehicle and have finalized our front suspension kinematics using OptimumKinematics. We need an experienced Mechanical Design Engineer / CAD Designer to create a detailed, manufacture-ready 3D CAD model of the front suspension geometry based on our exact coordinate data, including specific spring and damper attachment hardpoints.
Suspension Type: Double A-Arm (Wishbone) Suspension with separate shock/spring assembly and steering tie-rods.
Technical Specifications & Hardpoints Data (in mm):
The design must strictly adhere to the following coordinate points [X, Y, Z] extracted from our kinematics setup:
1. Left Side (Positive X):
Lower A-Arm Left:
Chassis Aft: ⁠[250.000, 220.000, -200.000]⁠
Chassis Fore: ⁠[250.000, 220.000, 200.000]⁠
Upright (Outboard Joint): ⁠[600.000, 200.000, 0.000]⁠
Upper A-Arm Left:
Chassis Aft: ⁠[300.000, 400.000, -150.000]⁠
Chassis Fore: ⁠[300.000, 400.000, 150.000]⁠
Upright (Outboard Joint): ⁠[580.000, 420.000, -30.000]⁠
Tie-Rod Left:
Chassis (Inboard): ⁠[250.000, 300.000, 120.000]⁠
Upright (Outboard): ⁠[580.000, 300.000, 120.000]⁠
Spring Attachment Left:
Chassis (Inboard Mount): ⁠[250.000, 600.000, 0.000]⁠
Non-Suspended Mass (Outboard Mount): ⁠[500.000, 210.000, 0.000]⁠
Damper Attachment Left:
Chassis (Inboard Mount): ⁠[250.000, 600.000, 0.000]⁠
Non-Suspended Mass (Outboard Mount): ⁠[500.000, 210.000, 0.000]⁠
2. Right Side (Negative X):
Lower A-Arm Right:
Chassis Aft: ⁠[-250.000, 220.000, -200.000]⁠
Chassis Fore: ⁠[-250.000, 220.000, 200.000]⁠
Upright (Outboard Joint): ⁠[-600.000, 200.000, 0.000]⁠
Upper A-Arm Right:
Chassis Aft: ⁠[-300.000, 400.000, -150.000]⁠
Chassis Fore: ⁠[-300.000, 400.000, 150.000]⁠
Upright (Outboard Joint): ⁠[-580.000, 420.000, -30.000]⁠
Tie-Rod Right:
Chassis (Inboard): ⁠[-250.000, 300.000, 120.000]⁠
Upright (Outboard): ⁠[-580.000, 300.000, 120.000]⁠
Spring Attachment Right:
Chassis (Inboard Mount): ⁠[-250.000, 600.000, 0.000]⁠
Non-Suspended Mass (Outboard Mount): ⁠[-500.000, 210.000, 0.000]⁠
Damper Attachment Right:
Chassis (Inboard Mount): ⁠[-250.000, 600.000, 0.000]⁠
Non-Suspended Mass (Outboard Mount): ⁠[-500.000, 210.000, 0.000]⁠
3. Suspension Spring Rates:
Left & Right Spring Stiffness: ⁠15.000 N/mm⁠
Scope of Work & Deliverables:
1 A-Arms Design: Design structural tubing/plates for upper and lower A-arms based on the hardpoints.
2 Upright (Knuckle) Geometry: Design optimized uprights connecting the ball joints, steering tie-rods, and wheel hub mounts.
3 Shock Absorber & Spring Integration: Correctly integrate mounting tabs/clevises on both the chassis side and the lower/upper arm based on the precise ⁠Spring/Damper Attachment⁠ coordinates provided.
4 Final Assembly & Source Files: Provide fully constrained assembly files along with native source files (preferably SolidWorks or Autodesk Inventor) and universal formats (STEP/IGES).
Requirements:
Proven experience in automotive, motorsport, or Baja SAE/Formula SAE suspension design.
Strong understanding of weldments, rod ends, and shock tabs manufacturing constraints.